Umatshini wokusila othe tyaba onecylindrical milling cutter
Inqwelomoya yomatshini ephezulu.Amazinyo okusika asasazwa kumjikelezo we-milling cutter, kwaye ahlulwe abe ngamazinyo athe tye kunye neentlobo ezimbini ngokwemilo yezinyo.Kukho amazinyo arhabaxa namazinyo amahle.I-helical coarse tooth milling cutter inamazinyo ambalwa, amandla amazinyo aphezulu kunye nendawo enkulu yokubamba i-chip, elungele ukuchithwa kakubi;I-Fine tooth milling cutter ifanelekile ukugqiba.Ukusika ubuso: kusetyenziselwa
Umatshini wokusila othe nkqo Ukuphelisa umatshini wokugaya umatshini weGantry wokusila
Kwinqwelomoya yokucubungula ephezulu, kukho amazinyo okusika kwisiphelo sobuso kunye nesangqa, kwaye kukho amazinyo arhabaxa kunye namazinyo amahle.Ubume bayo buneentlobo ezintathu: uhlobo oludibeneyo, uhlobo olufakelweyo kunye nohlobo oluhlengahlengiswayo.
End mill: Isetyenziselwa ukwenza igrooves kunye nestep surfaces, njl njl.Xa iEI-milling cutter inezinyo lokugqibela elidlula embindini, inokondliwa nge-axially (idla ngokubaEumsiki wokusila ukwabizwa ngokuba;isitshixo;inokondliwa nge-axially).
Umsiki wokusila osemacaleni amathathu: Isetyenziselwa ukusetyenzwa kweegrooves ezahlukeneyo kunye nemigangatho yenyathelo, enamazinyo okusika kumacala omabini kunye nesangqa.
I-Angle milling cutter: isetyenziselwa i-grooves yokugaya nge-engile ethile, kuquka i-engile enye kunye
I-engile ephindwe kabini yokusika umsiki⑥
I-Saw blade milling cutter: Isetyenziselwa ukucubungula kunye nokuyeka umsebenzi amaqhekeza, kwaye kukho amazinyo amaninzi okusika kwisangqa sawo.Ukuze kuncitshiswe ukungquzulana ngexesha lokugaya, kukho amacala amabini amazinyo okusika.Ukwengeza Isitshixo indlela yokusika umsiki
Dovetail milling cutter,T-slot milling cutter kunye ezahlukeneyo Yakha i-milling cutter II.Ikwahlulwe ngokwesakhiwo se-milling cutter: uhlobo oludityanisiweyo: umzimba we-cutter kunye namazinyo omsiki wenziwa ube mnye.Uhlobo lwezinyo oludibeneyo lwe-welding: lwezinyo lokusika.
I-alloy eqinile
Okanye ezinye izixhobo zokunxiba ezixhathisayo, nakumzimba wesixhobo.Faka uhlobo: amazinyo okusika abotshelelwa kumzimba womsiki ngokucinezela ngoomatshini.Amazinyo okusika anokuthathelwa indawo anokuba yintloko yokusika yonke into yokusika okanye intloko yomsiki wesixhobo sokusika i-welding.Umsiki wokusila onentloko yomsiki oxhonywe kumzimba womsiki ubizwa ngokuba
Ukulolwa kwangaphakathi
Ifomula;Intloko yesixhobo egayiweyo ngokwahlukileyo kwi-fixture ibizwa ngokuba
Ukusila kwangaphandle④
Uhlobo lwe-Indexable: Esi sakhiwo sisetyenziswe ngokubanzi kwi-face milling cutter, i-end milling cutter kunye ne-side side milling cutter.
Ixabiso lokufaka ukugaya kunye nokuhlelwa
Umele ukuba uvile nge-milling insert, kodwa awazi nto ingako nge-milling insert.Enyanisweni, i-milling insert sisixhobo esijikelezayo esinamazinyo omnye okanye ngaphezulu.Izinyo ngasemva kwi-cutter yokugaya ineendlela ezintathu: umgca ochanekileyo, i-curve kunye nomgca ophukileyo, onokuhlangabezana neemfuno zabantu abahlukeneyo.Ngoku baninzi abavelisi kunye nabarhwebi e-China abaqala ukwenza izixhobo zokusika abantu.Amaxabiso emarike eentlobo ezahlukeneyo zenyama entsha nawo ahlukile.Ngoku makhe sazise ngokufutshane amaxabiso kunye nokuhlelwa kwabasiki bemilling kwimarike.
ixabiso lokufaka Milling
I-Milling cutter yi-rotary cutter enezinyo elinye okanye ngaphezulu lokusika.Ngethuba lokusebenza, izinyo ngalinye lokusika liya kunqumla isibonelelo somsebenzi iqhekeza ngokukhawuleza.I-Milling cutter isetyenziselwa ubukhulu becala ukwenza inqwelomoya, inyathelo, igroove, umphezulu owenziweyo kunye nomsebenzi wokusika iqhekeza kumatshini wokugaya.Ixabiso lokuthengisa kwimarike lingaphezulu kwe-yuan (umthombo wenethiwekhi, ukubhekisela kuphela).
Ukusetyenziswa kokufaka ukugaya
Yahlulwe ngokubanzi ibe:
1. Isiphelo sokusila isisiki esicaba, yenza ukugaya, susa inani elikhulu lezithuba, kwaye ugqibezele ukugaya inqwelomoya encinci ethe tye okanye i-contour.
2. Isisiki sokungqusha semiphetho yebhola yesiqingatha sokugqibela sokusila kunye nokugqiba ukungqusha komhlaba ogobileyo;Umsiki wokungqusha webhola encinci unokugqiba ukungqusha iichamfer ezincinci zemigangatho engumnqantsa / iindonga ezithe tye kunye nemiphezulu yecontour engaqhelekanga.
3. I-flat end milling cutter ine-chamfers, ezinokuthi zisetyenziselwe ukungqusha ngokurhabaxa ukususa inani elikhulu lee-blanks, kunye nokugaya ii-chamfers ezincinci kwiindawo ezithe tyaba (ngokunxulumene nemiphezulu).
4. Ukwenza i-milling cutter, kuquka i-chamfering cutter, i-T-shaped milling cutter okanye i-drum cutter, i-tooth cutter kunye ne-R yangaphakathi.
5. Umsiki weChamfer.Ubume be-chamfer cutter bufana ne-chamfer cutter, eyahlulahlulwe kwi-milling cutter ye-circular chamfer kunye ne-oblique chamfer.
6. Umsiki omile okwe-T, onokusila igroove emile okwe-T.
7. Uhlobo lokusika izinyo, ukugawula iintlobo ezahlukeneyo zamazinyo, njengeegiya.
Ukuhlelwa kokufakwa kokugaya
Ukusika izinyo elibukhali
Ibhanti yongqameko emxinwa iyasilwa kumphezulu wokusika umva ukwenza i-engile yangasemva.Ngenxa yokuba i-angle yokusika inengqiqo, ubomi bayo benkonzo buphezulu.Izinyo ngasemva kwi-cutter yokugaya izinyo ezibukhali zineendlela ezintathu: umgca ochanekileyo, i-curve kunye nomgca ophukileyo.Izinyo elithe tye ngasemva lidla ngokusetyenziselwa ukusika izinyo elicolekileyo lokugqibezela ukusila.Amandla ezinyo lokusika eligophe kunye nomgca ophukileyo wezinyo ngasemva lilungile, kwaye liyakwazi ukuthwala umthwalo onzima wokusika.Idla ngokusetyenziselwa ukusika izinyo elirhabaxa.
Ukukhulula i-milling cutter
Umva we-Archimedes helix ufakwe kwizinyo ngasemva kwe-Archimedes helix ngokukhulula (okanye ukucola).Isiphelo esibuthuntu somsiki wokusila sidinga kuphela ukubuyisela umphambili, onokuthi ugcine ubume bezinyo loqobo lungatshintshwanga.Isetyenziselwa ukwenza izixhobo zokusila ezinemilo eyohlukeneyo njengabasiki begiya.
Kwiminyaka yakutshanje, ishishini lokuvelisa laseTshayina liye lakhula ngokukhawuleza ngokuziswa kweMade in China kwihlabathi.Ukongeza, iinkqubo ezahlukeneyo zokugaya kunye nokusika ziya kwenziwa kwimveliso yezixhobo.Izinto zokusika zendabuko azinabo nje ubomi obufutshane benkonzo, kodwa zinomgangatho ophantsi kakhulu wokusika.Nangona kunjalo, ukuvela kwe-milling insert kusombulula le ngxaki.Ukufakwa kokugaya kungasetyenziselwa ukucubungula i-grooves, iindawo ezibunjiweyo, ukusika umsebenzi iziqwenga, njl
Umthamo wokuthengisa kwiimarike ushushu kakhulu.Ixabiso kunye nokuhlelwa kokufakwa kokugaya kunokuqondwa.
Zeziphi iindawo eziphambili zokusila?
1. Abanini-zithuthi baya kunxiba iimpahla zokusebenza ezixineneyo ezineekhafu eziqinileyo;Amaqabane angamabhinqa kufuneka anxibe iminqwazi yokukhusela;Nxiba izibuko zokukhusela ngexesha lokusila ngesantya esiphezulu;Nxiba iimaski xa usila intsimbi;Akuvumelekanga ngokungqongqo ukunxiba iiglavu ngexesha lokusebenza ukuthintela izandla ukuba zingaqengqeleki phakathi kwe-rotary cutter kunye nomsebenzi. iqhekeza.
2. Ngaphambi kokusebenza, khangela ukuba zonke iinxalenye kunye nezixhobo zokhuseleko zomatshini wokugaya zikhuselekile kwaye zithembekile;Khangela ukuba ukhuseleko kunye nokuthembeka kweendawo zombane zesixhobo zilungile.
3. Xa ulayisha kwaye usothula umsebenzi iziqwenga, i-worktable kufuneka ixhaswe kwindawo ekhuselekileyo.Xa usebenzisa i-wrench ukuqinisa umsebenzi iziqwenga, ulwalathiso lwamandla kufuneka luphephe umsiki wokusila ukuthintela isixhasi ekubetheni umsiki okanye isixhobo xa sityibilika.
4. Xa ufaka kunye nokuqhaqha i-cutter yokugaya, kuyimfuneko ukuyihambisa nge-pad ekhethekileyo, kwaye ungabambeli i-milling cutter ngqo ngesandla sakho.
5. Xa ukugaya umsebenzi ongaqhelekanga iziqwenga kunye nokusebenzisa ii-vises, iintloko ezahlulayo kunye nezixhobo ezizodwa zokubamba umsebenzi iziqwenga, iziko lomxhuzulane womsebenzi ongaqhelekanga iziqwenga kunye ne-vises, iintloko ezihlulayo kunye nezixhobo ezizodwa kufuneka zibekwe phakathi kwendawo yokusebenza kangangoko kunokwenzeka ukuphepha amandla angalinganiyo kwi-workbench kunye ne-deformation.
6. Ngexesha lokugaya ukutya okukhawulezileyo okanye okuzenzekelayo, akuvumelekanga ukuhambisa i-worktable kuzo zombini iziphelo ukuphepha ukutyumza intonga ye-screw.
7. Xa isixhobo somatshini sisebenza, asivumelekanga ukulungelelanisa nokulinganisa umsebenzi isiqwenga kunye nokutshintsha indlela yokuthambisa ukukhusela izandla ekuchukumiseni isixhobo kunye nokulimaza iminwe.
8. Musa ukuqhokra ngesandla phambi kokuba umjikelo wokusila ume ngokupheleleyo.
9. Musa ukususa iitshiphusi ngesandla okanye ukuvuthela ngomlomo ngexesha lokusila ukukhusela iitshiphusi ekonakaliseni ulusu kunye namehlo.
10. Kwimeko yokutya okukhawulezileyo okuqhutywa ngemoto, i-clutch yevili lesandla iya kuvulwa ukunqanda ukwenzakala okubangelwa kukujikeleza okukhawulezileyo kwevili lesandla.
11. Xa ubuyisela umva i-worktable, yeka isiphatho sokubuyisela umva kwindawo ephakathi kuqala, uze ubuye umva.Ukubuyisela umva ngokuthe ngqo akuvumelekanga.
12. Xa isitshixo sokusila indlela shafts okanye ukusika umsebenzi obhityileyo amaqhekeza, akuvumelekanga ngokungqongqo ukonakalisa intloko eyahlulayo okanye worktable.
13. Xa ukugaya indiza, intloko ye-cutter eneentloko ezingaphezu kwezine ze-cutter kufuneka isetyenziswe, kwaye iiparitha ezifanelekileyo zokusika kufuneka zikhethwe ukukhusela isixhobo somatshini ekuveliseni i-vibration ngexesha lokugaya.
14. Emva kokusebenza, yeka i-worktable kwindawo ephakathi kwaye ulahle itafile yokuphakamisa kwindawo ephantsi.
15. Kumatshini wokusila othe nkqo we-CNC, ukhetho lwangaphambili lwenkqubo yomsebenzi ofanelekileyo, isantya se-spindle, ukutya kwesixhobo, umzila wokuhamba kwesixhobo, ukulalela okuqhubekayo kunye nezinye izinto ziya kuqhutywa ngokweemfuno zenkqubo ngaphambi kokusebenza.Beka iqhosha lombane kwindawo "yokulungelelaniswa" ukuze uqhube uvavanyo.Emva kokuqinisekisa ukuba akukho ngxaki, beka iqhosha lombane kwindawo ezenzekelayo okanye ye-semi-automatic ukuze usebenze.
Indlela yokugweba ukuba iblade yokusika ingasetyenziswa ngokuqhubekayo
1) Ukungcangcazela komatshini wokugaya kuqiniswa, okanye nokuba kwenza ingxolo engaqhelekanga, okanye ukusetyenziswa kwamandla omatshini womatshini kwanda nge-10% ~ 15%;
2) Umgangatho womgangatho womatshini womsebenzi isiqwenga sincitshisiwe ngokucacileyo, kwaye ukuchaneka komda kuyancitshiswa;
3) Umsebenzi iqhekeza edge iye kwakhona burr okanye ukuxobula;
4) Xa umatshini kunye ne-carbide milling cutter, kwenzeka into enzulu ye-spark;
5) Umbala wokusika utshintshile ngokucacileyo, okanye ubume bokusika bukhubazekile.
Uphuhliso kunye nokugcinwa kwesixhobo se-lathe ye-CNC~~, amanqaku aphezulu
Indlela yokugaya i-milling cutter ngokuchanekileyo?
1. Gxumeka ilitye lokusila emanzini imizuzu enye ukuya kwemihlanu.Xa kukho i-oyile, sebenzisa i-oyile yemifuno okanye enye igrisi njenge-lubricant.
2. Lungisa ilitye lokusila ngomthi okanye isiseko.
3. Cinezela i-blade kwi-grindstone kwi-angle ye-15 degrees.
4. Sila ukusuka ekhohlo ukuya ekunene okanye ukusuka ekunene ukuya ekhohlo.Kulula ukuqengqeleka imela ngaphandle kokucwangcisa phezulu naphantsi, kwaye ukugaya akulingani.
5. Xa ukukhanya kunye nobukhali be-blade buqala ukunyuka, bunokuphinda buphuculwe kwakhona ngobuninzi obuphantsi.
Umloli lilitye elisetyenziselwa ukulola iimela.Naliphi na ilitye lesanti linokulolwa – ilitye lesanti elingwevu linokuba lelona libalaseleyo.I-quartz nayo ilungile, kodwa inqabile kakhulu.IGranite iyafumaneka.Into ephambili kukuba i-blade ebukhali kufuneka ibe bukhali kwaye yomelele, kwaye akulula ukubangela ukungabikho kokunkqonkqoza.
Ziziphi iindlela zokusetyenziswa kunye nezakhono zokulondoloza umsiki wemithi kunye ne-milling cutter?
Ukufezekisa injongo oyifunayo, qiniseka ukusebenzisa isixhobo esinomphetho omfutshane wokusika kangangoko.Ukuba umgca wokusika ude kakhulu okanye umzimba wesixhobo ude kakhulu, uya kubangela ukungcangcazela kunye nokuphambuka ngexesha lomatshini, okuya kubangela umonakalo wesixhobo kunye nokuchaphazela umgangatho womatshini.Sincoma ukusebenzisa izixhobo ezinobubanzi obukhulu be-shank.
1. Izilumkiso
(1) Umsiki wokugaya umthi wenzelwe ngokukodwa oomatshini bokukrola obuphathekayo kunye nedesktop, kwaye ayinakusetyenziswa kwiidrill zombane, oomatshini bokomba kunye nabanye oomatshini.
(2) Umsiki unokubonelela ngomphezulu ogudileyo weplanga eliqinileyo, isikhonkwane, ibhodi yokwenziwa kunye nabanye abasebenzi bokulungisa amaplanga, kodwa uphephe ukusebenza ngobhedu, intsimbi kunye nezinye izinto zentsimbi kunye nesanti, amatye kunye nezinye izinto ezingezizo iinkuni.
(3) Ibhatyi enobungakanani obufanelekileyo kufuneka isetyenziswe, kuba ibhatyi enesinxibo esinzima, ukujikeleza okunganelanga kunye ne-taper kumngxuma ongaphakathi ayikwazi ukunika amandla okubamba okwaneleyo, okunokubangela ukungcangcazela okanye umqheba wesixhobo sokuphuka nokubhabha.
(4) Musa ukucinga ukuba ibhatyi entsha kufuneka ikhuseleke kwaye ithembekile.Xa iimpawu zoqhagamshelwano ezingalinganiyo okanye ii-grooves zifunyenwe kwi-shank yesixhobo emva kokuba isixhobo sigxininiswe, kubonisa ukuba kukho i-slippage kwaye umngxuma wangaphakathi wejacket ukhubazekile.Ngeli xesha, ibhatyi kufuneka itshintshwe ngokukhawuleza ukuphepha izingozi.
(5) Emva kokuba isixhobo sigxininiswe, ukuba kufunyenwe ukuba isixhobo siphelile ngexesha lokusebenza, umatshini kufuneka umiswe ngokukhawuleza, kwaye isixhobo kufuneka sinyanzeliswe ngokuphindaphindiweyo ngamaxesha amaninzi, ukwenzela ukuba isixhobo sithintele ngokupheleleyo ibhatyi. , kwaye ke umsebenzi unokuqhutywa.
(6) I-shank yesixhobo iya kudibana kakuhle nejacket.I-shank yesixhobo kufuneka ifakwe ngokupheleleyo kwijacket kwaye iqiniswe ngokuqinileyo, ukwenzela ukuba inike amandla okwaneleyo okubamba isixhobo.Inxalenye encinci kuphela ayinakufakwa kwijacket, ngaphandle koko isixhobo sokuphatha sinokuphuka kwaye isixhobo singonakaliswa.
(7) Sebenzisa isixhobo esifanelekileyo sokukhusela iliso kunye nendlebe ngexesha lokusebenza
(8) Umzimba, iimpahla kunye nezinye iindidi aziyi kusondela kwimela emsebenzini
2. Khetha inani elifanelekileyo lokusika
(1) Isantya sokusika izinto ezahlukeneyo zokhuni sibaluleke kakhulu kubomi benkonzo yezixhobo kunye nomgangatho wokucutshungulwa kweeplanga zokhuni.Iiparamitha zokusika ezinengqiqo zenza ukuba inkqubo ibe lula, ibe ngcono kwaye ikhuseleke.
(2) Ukusika isantya esiphezulu kunokusetyenziswa kwiplanga eliqhelekileyo, kwaye ukusika isantya esisezantsi kunye nokucotha isantya sangaphambili kungcono kumaplanga anzima kunye nezixhobo ezinobubanzi obukhulu be-blade.Isantya sokuqhuba kufuneka sibephakathi, singakhawulezi okanye sicothe, kwaye kufuneka sizinze.Ukuba kukho ukuhlala kwinkqubo yokusika, isixhobo siya kutshiswa kwaye ubomi benkonzo yesixhobo buya kuncitshiswa kakhulu.
(3) Isantya sokusika sixhomekeke kule miba mithathu ilandelayo: 1. Izinto zokhuni: 2. Uhlobo kunye neenkcukacha zezixhobo: 3. Izixhobo
(4) Ukuba ii-diameter cutters ezinkulu zisetyenzisiweyo, umatshini unokugqitywa ngokutya okuninzi, okunokuphucula ubomi benkonzo yabasiki kunye nokwenza umsebenzi ukhuseleke.Abasiki bedayamitha abakhulu badla ngokusebenzisa izixhobo zedesktop ezikumgangatho ophezulu
3. Ukugcinwa kwesixhobo.
UDiane
Ifowuni/Whatsapp:8618622997325
Ixesha lokuposa: Oct-20-2022